Retailers Take Hands-On Approach To Selecting And Blending Whiskey

Lexington, Kentucky’s Dark Arts Whiskey House features a wide range of finishes and flavor profiles to create unique private-label offerings.

(from left) Ryan Maloney, owner of Julio’s Liquors in Westborough, Massachusetts; Macaulay Minton, president and chief alchemist of Dark Arts Whiskey House; and beverage consultant Randall Bird collaborated on two new whiskies that will be available at the Bay State store in early 2024.
(from left) Ryan Maloney, owner of Julio’s Liquors in Westborough, Massachusetts; Macaulay Minton, president and chief alchemist of Dark Arts Whiskey House; and beverage consultant Randall Bird collaborated on two new whiskies that will be available at the Bay State store in early 2024.

Like a masterful artist dabbing paint from a palette and combining colors on a canvas, beverage alcohol retailers are skillfully participating in the art of blending and finishing barrels of whiskey. “It goes way beyond just picking a barrel,” says Ryan Maloney, owner of Julio’s Liquors in Westborough, Massachusetts. 

Maloney and beverage consultant Randall Bird traveled to Dark Arts Whiskey House recently to meet with company president and chief alchemist Macaulay Minton to create new barrels of whiskey. Dark Arts is a blending, refinishing, and re-barreling house built around the concept of alchemy. “We pay homage to alchemy and its seven stages with our label,” Minton says. “That is where we see the magic coming in. We take great whiskies from other distilleries, and we transform it by finishing in wine, Armagnac, or maple syrup barrels and using different stage techniques to transform ordinary whiskey into liquid gold.”

Minton’s meeting with Maloney and Bird was a discovery process. “When these guys came in, there was no set method to what we were doing,” Minton says. “I pulled out several elements onto a barrel top and said, ‘Ryan, you come up with something; Randall, come up with something; and I’ll come up with something.’ We landed on two outstanding whiskies.”

The trio decided on a blend of Bourbon aged in French oak and Bourbon aged in an Armagnac cask. They also blended two barrels of rye aged in white Port and red Port barrels. “I haven’t seen any red and white Port rye whiskey floating around out there, or a Bourbon aged in Armagnac blended with Bourbon aged in French oak,” Minton says. “We are opening the door for new possibilities in the industry.”

To select their new whiskies, Maloney, Bird, and Minton tasted Bourbons aged in French oak barrels and in Armagnac casks, as well as rye whiskies matured in red and white Port casks.
To select their new whiskies, Maloney, Bird, and Minton tasted Bourbons aged in French oak barrels and in Armagnac casks, as well as rye whiskies matured in red and white Port casks.

The blended rye will be called Portal, and they are still working on a name for the Bourbon aged in French oak and Armagnac. Both blends will retail at $100 a 750-ml., and Maloney hopes to have them on Julio’s shelves early next year. “It’s putting flavors together that are a little more intense and encompassing than just picking a single barrel,” Maloney says. 

Maloney and Bird believe blending micro batches of whiskey is the new frontier of the single barrel craze. “Randall and I do 70 barrels a year,” Maloney says. “Some are projects, some are single barrels, some are micro-projects. We review almost four times that amount. If it doesn’t meet our criteria, we are not going to put our logo on it.”

Dark Arts has barrels offering 14 different finishes, including various varietals of French and American oak, Amburana oak, and barrels previously used to age white and red Port, Madeira, Armagnac, and maple syrup. “We have lots of flavor profiles that you can layer together with the blending process,” Minton says. 

Next year Minton plans to add Japanese Mizunara and Sakura barrels to the lineup. “I haven’t seen too much Sakura wood in American whiskey,” Minton says. “I’m dialing in my custom toast profile to get exactly what I want it to be. It’s coming out with some beautiful floral notes, a little sweet honey on the back end. It’s going to be one of the next major woods we see in American whiskey. I’m doing research on Hungarian oak and African wood, so we should be pushing to the 20 mark pretty soon.”

Dark Arts also produces a range of whiskies, including Barely Legal Small Batch Cask Strength Bourbon French Oak Stave Finished, Small Batch Bourbon, and Amburana Oak Stave Finished Small Batch Rye (all $90 a 750-ml.). “When you are blending whiskey, you are making an exotic sandwich,” Minton says. “It’s evaluating what people are looking for. Some people need guidance and help, but it’s an organic process. It’s a dialogue. At the end of the day just because I like something doesn’t mean that everyone else does. A group discussion is better than an individual coming in and spearheading everything.”

Bird notes some single barrel Bourbons taste a lot like the core brand from a major distillery. “How can we make something exciting and interesting?” he asks. “The ability to freewheel and try to play with flavors is not typical because most people are going to try and keep you corralled in a specific direction. It’s free-range creativity. One thing about blending and batching is if you have two really good whiskies and put them together, it doesn’t always equal a great whiskey. It can have a subtractive effect. Two not-so-hot whiskies put together can have a synergy that makes them even better than they were as their original components.”

Minton, who previously worked in sales and marketing of Wilderness Trails Private Barrel Program, is looking to elevate the role of the master blender. “In the United States, master distillers get a lot of credit, but we don’t hear too much about master blenders in American whiskey,” he says. “I’m putting together the best batches I can with the whiskey I have in my facility. This is just the tip of the iceberg for what we are doing.”